ECOLOG-PRO xG - Operation Manual

ECOLOG-PRO xG - Operation Manual

1. Safety Instructions

Intended Use

All electrical devices produced by ELPRO are intended for commercial use („business to business“).

Environmental Conditions

Temperature

Temperatures outside operation range may damage battery. Operation ranges:

ECOLOG-PRO 1TGi, 1THGi, 1TGe: -35°C … +55°C

Water/Humidity

Limited protection against dust ingress and protected against splash water from any direction.

Pressure

Overpressure or vacuum can damage the device. Do not vacuum if used for airfreight.

Mechanical Force

Avoid violent knocks and blows.

IR radiation

Avoid exposure to IR radiation (heat and superheated steam can result in deformation of the case).

Microwave

Do not expose to microwave radiation (risk of battery explosion).

X-ray

Avoid long-term exposure to X-ray (risk of harm to device).
Tests of short x-ray exposures as part of transportation processes (airports, customs) have been performed and documented (available at ELPRO).

 

Battery

Batteries can be changed. Material safety data sheet according to provisions of directive 91/155/EEC and shipping information are available from ELPRO. Do not subject the batteries to mechanical stress nor dismantle them. The leaking battery fluid is highly corrosive and can generate severe heat when it comes into contact with moisture or it can ignite fire.

Safe Use

Ordinary people may install and operate the device without further safeguards.

Radio Equipment

This equipment emits radiated power: LTE Bands 1, 2, 3, 4, 5, 8, 12, 13, 14, 17, 18, 19, 20, 25, 26, 28, 66 maximum power: 23 dBm. Note: For Taiwan the equipment emits radiated power: LTE Bands 3, 8, 28.

2. Quick Start Guide

 

3. System Overview

The ECOLOG-PRO xG autonomous Mobile-IoT sensors with replaceable battery, communicate via public telecom network. The data logger family described in this document are used for stationary temperature and humidity monitoring. The measured values are transmitted via the cellular network to a monitoring software (elproCLOUD) which stores and analyzes the data, provides alerts if alarm limits are violated, and generates reports. The system provides superior visibility and transparency in meeting GxP requirements. The sensor-based monitoring software is easily accessible via a web browser and is also used to configure the devices.

Following pages cover key functionality of the wireless data logger (ECOLOG-PRO 1TGi / 1THGi / 1TGe). For more detailed software instructions, please visit our online knowledge base:
https://www.elpro.com/en/support/elpro-cloud

3.1 Device overview

Brand

ELPRO-BUCHS AG
Langaeulistrasse 45
9470 Buchs SG
Switzerland

Model

ECOLOG-PRO xG

ECOLOG-PRO xG Types 

 

ECOLOG-PRO 1TGi

 

ECOLOG-PRO 1THGi

 

ECOLOG-PRO 1TGe

Wireless realtime data logger, cellular data transmission (NB-IoT / LTE-M).

Data logger has a display and internal memory so that all data is available.

Stationary Use

Application range: 0 °C..+55 °C for Alkaline battery / -35 °C..+55 °C for LiFe battery
Measurement range of internal sensor: -40 °C..+70 °C

If the customer wants to use ECOLOG PRO xG in transport, it is required to replace the device annually.

internal temperature sensor

internal temperature and humidity sensor

internal and external temperature sensor

Alkaline or Lithium iron sulfide AA batteries (replaceable)

Voltage: 2 x 1.5 Volts

Alkaline or Lithium iron sulfide AA batteries (replaceable)

Voltage: 2 x 1.5 Volts

Alkaline or Lithium iron sulfide AA batteries (replaceable)

Voltage: 2 x 1.5 Volts

For detailed technical specifications: please go to Temperature Data Loggers and Monitoring for Pharma 🌡️ ELPRO

 

4. Functionality and Modes

Unless otherwise noted the following information applies equally to all three ECOLOG-PRO xG models. After configuration of the data logger measured values for temperature and relative humidity (ECOLOG-PRO 1THGi only) are recorded, stored and evaluated with regard to the defined alarm criteria. The display shows the current mode.

4.1 Elements

4.1.1 Generic elements

1

Display

2

Pairing button

Press long (> 2 seconds) initiates communication with cloud

Note: after input of batteries the device goes into pairing mode

3

Light sensor

if light sensor is configured, make sure it is not dirty or covered

4

QR-Code containing Device ID and weblink to cloud

5

Info / Menu button

Press short (< 1 second) = Info (toggle display / menu)

Press long (> 2 seconds) = Menu (open menu / select menu entry)

6

Device type

7

Device ID

4.1.2 Specific elements

Logger type

Element

 

ECOLOG-PRO 1TGe

M8 connector for Pt100 probe

Compare chapter 6.2 - External Pt100 Probes for ECOLOG-PRO 1TGe for available probes

 

ECOLOG-PRO 1THGi

Slot for combined temperature / humidity sensor

 

 

4.2 Display

 

Icon

Name

Description

1

No connection to Cloud

No connection to Cloud possible or communication failure

2

Run

Device is measuring and buffering

3

Signal strength

Not visible if radio off / flight-mode

4

Warning

Warning (configurable) for

  • Temperature warning limit

  • Communication warning

  • Light warning

  • Low battery warning

5

Alarm On/Off

Shows if Alarm criteria are active or paused

6

Alarm Status

Display (configurable in future versions)

OK [blank] or Alarm [“X”] (pushed from Cloud)

During an excursion, Alarm will remain on display.
As soon as the device is back in the good zone, the alarm symbol on the display disappears.

7

Battery level

4 battery levels

Level one: approximately 30 days runtime remaining

8

8 Digit display

 

Various functions, e.g.

  • temperature

  • status

  • customer field (e.g. specific room or equipment name, ID, …)

4.3 States

ECOLOG-PRO xG devices are mainly used to monitor temperature sensitive products through stationary use. The device has various configuration options available. The device states are visualized below and further described in subsequent chapters. The workflow options may vary depending on configuration and device type.

4.3.1 Shelflife

When delivered, the device is not powered, but with insulation strips on the battery contacts.

  • After removing the isolation strip / inserting the batteries, the instrument asks if the batteries are new (NEW.BAT: Y/N). Confirm by pressing the Info/Menu button for more than 2 seconds.

  • Then, the instrument goes directly to CONFIG state. Through the RADIO.OFF menu the device can enter SHELFLIFE state.

 

4.3.2 Configuration & Start

  • By pressing the pairing button (>2 seconds) the device is pulling a configuration of the cloud, and the Run icon on the display indicates a successful start.

To reconfigure a device, navigate to the sensor in your elproCLOUD account and set up a new configuration that will be sent to the device.

4.3.3 Pause (Alarming off)

Via the elproCLOUD software, the alarming of the device can be turned off and on again in order to pause alarming for a specific timeframe.

4.4 Menu

The ECOLOG-PRO xG family feature a menu to operate the device:

  • To enter the menu, press the Info/Menu button for at least two seconds

  • To switch between the menu options, press briefly the Info/Menu button

  • To select a menu item, press the Info/Menu button for at least two seconds. To confirm, a selected menu item blinks once.

The menu item FCT.RESET (factory reset) must be confirmed by briefly pressing the Info/Menu button again.

  • To leave the menu

    • wait for 5 seconds

    • or press the left button

    • or select the last menu item EXIT

 

All menu items and their availability are described in the table below (no menu available in SHELFLIFE mode)

State


Menu item

CONFIG

TRANSIT

PAUSED

GET.CONFI

trigger communication to pull (new) configuration from cloud

 

 

 

PUSH.DATA

trigger upload of data to cloud

 

 

 

RADIO.OFF

The communication turns off

  • state changes from CONFIG to SHELFLIFE
    (configuration remains if device started again)

 

 

 

SENSORS

show current measurement for temperature, humidity, light

ABOUT

show device info (firmware version, config ID, IMEI, last communication time, battery voltage)

MARK

set marker

 

 

FCT.RESET

reset device (to be confirmed by pressing Info button again)

a reset device has to be paired again in your cloud account (via the sensor menu, click on “replace sensor” and use the same sensor serial number)

 

 

 

5. Further instructions

5.1 Pairing procedure

 

If the device asks whether new batteries have been inserted, select “Yes” or “No” to confirm the new battery query.

The display will show the following: NEW.BAT: Y/N. Toggle between Y and N by pressing briefly the Info/Menu button. Confirm by pressing the Info/Menu button for more than 2 seconds.

6. Accessories

6.1 Bracket

ELPRO offers an optional bracket (BRA_LIBERO Gx, part number 802375) for mounting of ECOLOG-PRO xG data loggers if required, i.e. to containers for cryogenic applications. The bracket is made of solid ABS plastic to protect the data logger but not influence the communication. It consists of an upper and a lower part. The ECOLOG-PRO xG is inserted into the lower holder from above.

1

Various mounting options

  • 360° screwing

  • Adhesive tape

  • Cable strap

2

Cable wire mouth

3

Transparent cover allows to read display

4

A button slot to operate the device

5

The snapping mechanism to close the cover

6

Secure fixation for the ECOLOG-PRO xG

7

Possibility to lock the cover

 

6.2 External Pt100 Probes for ECOLOG-PRO 1TGe

ECOLOG-PRO 1TGe can be used for different applications, depending on the sensor element. ELPRO offers standard probes for three main applications:

  • Cryogenic storage

  • Dry ice storage

  • Freezer (-25 °C ... -15 °C, typical) / fridge (+2 °C ... +8 °C) / ambient (+15 °C … +25 °C) storage

to ensure correct measurement values, do only use external sensor elements provided by ELPRO

6.2.1 Cryogenic storage

For cryogenic applications the ECOLOG-PRO 1TGe is usually mounted directly to the container or the container lid, using the optionally available bracket with the sensor leading into the tank. ELPRO offers an easy, turnkey service for mounting the assembly and calibration.

ELPRO offers three Pt100 standard probes for cryogenic applications with M8 connector in different lengths:

 

Designation

Article Number

PRO_PT100_ST300D3_SIL0.05_M8

802287

Designation

Article Number

PRO_PT100_ST300D3_SIL0.05_M8

802287

Picture

Description

Pt100 4-wire probe, M8 connector to connect to LIBERO CE/GE, bendable once at room temperature (do not kink). typical application = CRYO

Probe material

Stainless steel

Probe length

30 cm

Probe diameter

3 mm

Temperature range of probe

-200 °C … +200 °C

-Temperature range Class A

n.a.

-Temperature range Class B

-50 °C … +200 °C

Cable material

Silicone (black)

Cable length

0.05 m

Cable diameter

4 mm

Temperature range of cable

bendable in the range between -60 °C … +90 °C

Drawing

 

 

Designation

Article Number

PRO_PT100_ST350D3_SIL_0.05_M8

802288

Designation

Article Number

PRO_PT100_ST350D3_SIL_0.05_M8

802288

Picture

Description

Pt100 4-wire probe, M8 connector to for LIBERO CE/GE/GF ext, bendable once at room temperature (do not kink). typical application = CRYO

Probe material

Stainless steel

Probe length

35 cm

Probe diameter

3 mm

Temperature range of probe

-200 °C … +200 °C

-Temperature range Class A

n.a.

-Temperature range Class B

-50 °C … +200°C

Cable material

Silicone (black)

Cable length

0.05 m

Cable diameter

4 mm

Temperature range of cable

bendable in the range between -60 °C … +90 °C

Drawing

 

 

 

Designation

Article Number

PRO_PT100_ST50D3.2_PTFE1_M8

802340

Designation

Article Number

PRO_PT100_ST50D3.2_PTFE1_M8

802340

Picture

Description

Pt100 4-wire probe, with M8 connector for LIBERO CE/GE/GF ext, waterproof, typical application = CRYO

Probe material

Stainless steel

Probe length

5 cm

Probe diameter

3.2 mm

Temperature range of probe

-200 °C … +200 °C

-Temperature range Class A

-200 °C … +200 °C

-Temperature range Class B

n.a.

Cable material

PTFE (white)

Cable length

1 m

Cable diameter

3 mm

Temperature range of cable

-200 °C … +200 °C

Drawing

 

6.2.2 Dry ice storage

Also in dry ice applications, the ECOLOG-PRO 1TGe is usually attached to the outside of the container using the optionally available bracket and the sensor leads into the tank. ELPRO offers an easy, turnkey service for mounting the assembly and calibration.

For this application, ELPRO offers two standard probes with a probe length of 10 cm and Teflon cable in different lengths:

 

 

Designation

Article Number

PRO_PT100_ST100D4_PTFE1_M8

802284

Designation

Article Number

PRO_PT100_ST100D4_PTFE1_M8

802284

Description

Pt100 4-wire probe, with M8 connector to connect to LIBERO CE/GE/GF ext, typical application = Dry Ice

Probe material

Stainless steel

Probe length

10 cm

Probe diameter

4 mm

Temperature range of probe

-90 °C ... +250 °C

-Temperature range Class A

-30 °C … +200 °C